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JTFM-1100/1300 Automatic Roll to Roll Lamination Machine

Introduction

JTFM-1100/1300 fully automatic vertical Roll to Roll lamination machine is designed for waterbased glue and thermal Roll to Roll lamination multi-functions. It is our latest product, features high automation, high laminating speed, high accuracy, electrical appliance is centralized by programmable system, touch screen easy to operate. It can realize the whole line automation of unwinding, lamination and winding. 

Configuration & Functions:

1. Automatic High Speed Unwinder: Adopt shaftless clamping, hydraulic lifting structure, tension controlled by air brake automatically/manually. Max. Unwinding diameter up to 1300mm.

2. High Accuracy Edge/Line Correction System: Equipped with Ultrasonic Edge Correction Sensor and upmarket Edge/line Position Controller, Photoelectric Tracking/ Stroke ±75mm, which can keep the edge of roller aligned when

unwinding and winding.

3. Automatic Shutdown Protection System: Equipped with photoelectrically controlled automatic shutdown protection devices, in case of paper shortage, paper broken and paper jammed.

4. Drying And Heating System:The 800mm diameter large heating roller equipped with Electromagnetic Heating Device, at the same time supported Hot Air Cycle System, can realize

high speed booting and heating in 5~10 minutes, 2 times than traditional oil heating device meanwhile save much power consumption. 

5. Automatic Hydraulic System: The hydraulic system automatically provides stable and large pressure to ensure high quality of lamination。  

6. Man-machine Interface System:Equipped with 10 inch color touch screen, easy and convenient to operate。 The operator can view the machine's working status at any time from the touch screen。

7. Air Shaft and Tension Control System:Adopt air shaft, easy to load film, and paper roll, accurate position by the graduation of the air shaft. At the same time the intelligent tention system easy to control the tention of film and paper,

increase laminating performance.

8。 Rewinding System: AC vector frequency conversion control, matched with unwinding system, the paper roll lift is driven by double hydro-cylinder with torque adjustment system. Mirror pressing roller ensures that the paper roll is rewound tightly. Max. Unwinding diameter up to 1300mm.


Parameter:

Model

JTFM-1100

JTFM-1300

Max.Paper Width

1050mm

1250mm

Max.Unwinding Diameter

1300mm

1300mm

Max.Rewinding Diameter

1300mm

1300mm

Paper Thickness

100-500gsm

100-500gsm

Film Thickness

8~35 micron

8~35 micron

Max. Speed

100m/min

100m/min

Voltge

380V

380V

Total Power

45KW

48KW

Working Power

20~35KW

20~38KW

Lamination Pressure

5~15Mpa

5~15Mpa

Coating Glue Amount

3~8g/m^2

3~8g/m^2

Dimension (L*W*H)

9000×3230×2600mm

9000×3630×2600mm

Total Weight

8500 KG

9000 KG

Other size can be customized


Actual Photo

1. Unwinder Part

Adopt shaftless clamping, hydraulic lifting structure, tension controlled by pneumatic brake automatically/manually. Max. Unwinding diameter up to 1300mm.

2. Edge/Line Correction Part

Adopt CCD Edge/Line Vision Sensor, with high precision and wide detection range, can effectively avoid the possibility of instability of correction. It has better detecting performance than ultrasonic or photoelectric sensor.

Equipped with Automatic Edge/Line Correction Controller, Photoelectric Tracking/ Stroke ±75mm, which can keep the edge of paper roller aligned when unwinding and rewinding.

The cylinders of Correcting Framework are non-cohesive。

3.  Lamination Main Unit

Adopt 800mm diameter big mirror heating roller, equipped with electromagnetic heating system, high heating speed and performance, at the same time the heat cycle system and hot air cycle system can save much energy.

400mm diameter mirror laminating roller, also equipped with electromagnetic heating system, cooperate with 300mm big rubber roller to insure laminating performance.



Electrical appliance is centralized by programmable system, with double eletromagnetic heating system drive.

4. Glue Coating Part

Adopt high accuracy glue coating regulator, can control a erasing knife to adjust coating thickness easily and accurately, save much glue consumption. Mirror coating roller ensure the glue is even. With automatic glue filling and cycling function.

Air shaft with dividing ruler, can adjust the position of film roll accurately, easy to load film. The tension of film is adjusted accurately by the tension controller.

Equipped with 10 inch color touch screen, easy and convenient to operate。 The operator can view the machine's working status at any time from the touch screen。

5. Rewinding Part

AC vector frequency conversion control, matched with unwinding system, the paper roll lift is driven by double hydro-cylinder with torque adjustment system.  Max. Unwinding diameter up to 1300mm. Mirror pressing roller here ensures paper is rewound tightly.


Main Parts

 

Touch   screen

ChineseTaiwan   Weinview

Encoder

Japan   Omron

Inverter

China   Kewo

AC   contactor

France   Schneider

Intermediate   relay

France   Schneider

Push   button switch

China   Yijia

Small   broken fuser

China   Chint

Programming   controller

Chinese   Taiwan Delta

Motor   5.5KW

China   Dongfang

CCD   edge/line vision sensor

China   Arise

Edge/line   correction controller

China   Arise

 

Specification mentioned here is subject to change without notice。


FAQ

1.    What’s your Lead Time?

Regularly within 30 days after payment of deposit.

2.    Packaging?

Adopts moisture-proof and shock-proof packaging which is suitable for long-distance road transportation and various types of weather conditions.

3.    How about After-Sales Service?

We provide 1 year warranty period. During the period, we supply the spare parts in free for replacement in case of any quality problem. And you will enjoy life time technical support by our professional after-sales team.

4.    Do you have engineer available for installation, training and test to my factory?

Don’t worry, of course we have. All the machines have been adjusted and tested well in our workshop. But If you require, our engineer will come to your factory for technical support. You just pay for the VISA, round air tickets, salary 80 USD/day, provide food and accommodation upon final confirmation.

5.    Any certifications?

Yes all the machines have passed ISO9001 and CE certification. And we have several patents about chain knife, heating roller and powder cleaning.

 


Product lnquiry

National Free Consultation Hotline:+86 577-65161966

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Fax:+86 577-65161955

Mob:+86 13336913555/+86 13780135007

Mail: info@aotechina。com

Add:Rui'an City Dongshan Economic Development Zone Xiaozhai Jingye Road Building 1

Ruian Aote Packaging Machinery Co。, Ltd。 Main business: paper machine, laminating machine (vertical laminating machine, water-based laminating machine, non-adhesive laminating machine, pre-coating machine), paper drawing and cutting machine, Optical machine, cover machine

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